• 100%In-House London Studio
  • Italy & EURegenerated Textiles
  • 300 unitsFlexible Low MOQ
  • WorldwideInsured B2B Logistics
Technical swimwear manufacturing studio in London
GlobalExport
Ready
Production Excellence

Engineered for Global Swimwear Brands

As Bikinova Swimwear Co., Ltd., based in London, we provide end-to-end B2B contract manufacturing for designer boutiques, scaling fashion startups, and international swimwear retail labels. Our clients span Europe, North America, Australia, and Asia.

We combine British garment construction craftsmanship with a resilient global supply chain. Every stage—from technical pattern development to precision grading and bulk CMT sewing—operates under strict quality benchmarks to ensure that each consignment arrives on schedule, impeccably sewn, and production-compliant.

  • Digital Pattern Cutting
  • Final Fabric Toiling
  • Italian Eco-Sourcing
  • Pre-Production Sampling
  • Size Grading
  • Bulk CMT Production
Inquire Now
Technical Capabilities

Comprehensive Manufacturing Stack

Transparent, accountable stages engineered to transform creative concepts into commercially viable swimwear collections.

01

Pattern Cutting

Every style is developed in-house from design sketches, tech packs, physical prototypes, or reference images. We construct initial master blocks manually on recycled pattern paper, adjusting contours for multi-way fabric stretch before digitising complex styles.

02

Toiling with Final Fabrics

Unlike standard ateliers that use cheap calico, our toiling is conducted exclusively using your chosen production swimwear fabric. Because 4-way stretch fabrics behave uniquely, this ensures true tension, cup coverage, and fit integrity.

03

Fabric & Trim Sourcing

We source certified Italian fabrics crafted from ECONYL regenerated ocean nylon and post-consumer RPET. Choose from matte, ribbed, waffle, crinkle, or lustrous finishes, paired with chlorine- and saltwater-resistant metal hardware from Portugal and France.

04

Sampling

Once the toile is approved, we construct finished, photo-ready samples. These prototypes enable you to execute fit checks across multiple body typologies, capture lookbook imagery, and presell collections before bulk manufacturing begins.

05

Garment Fitting Sessions

Our fit sessions evaluate seam placement, elastic tension, and anatomical support. Conducting sessions in tandem with our technical team accelerates development and eliminates costly revision loops.

06

Digital Size Grading

Using advanced digital grading systems, we calculate accurate increments across XS through XXL, as well as bespoke grade rules for petite, tall, maternity, plus-size, and fuller-cup silhouettes.

07

Labelling & Packaging

Complete private labelling solutions including heat-transfer branding, woven brand tags, recycled paper hang tags, hygienic liners, and compostable packaging bags configured to safeguard your brand identity.

08

Bulk CMT Production

Manufactured entirely in our London production unit. Precision multi-ply cutting, lockstitch and flatlock assembly, and rigorous continuous-flow inspections ensure each piece meets international luxury standards.

Production Portfolio

Crafted Across Diverse Textures

From micro-ribs to jacquards and sculpting matte ECONYL, engineered for superior fit retention and longevity.

Blue Ribbed Bikini Set
Ribbed Bikini Set
Waffle Texture Bikini
Waffle Knit Swimwear
Crinkle Texture Swimwear
Crinkle Texture Edit
Printed Multi-Tie Swimsuit
Multi-Tie One Piece
One Shoulder Asymmetric Swimsuit
Asymmetric One-Shoulder
Vibrant Pink Wrap Bikini
Wrap Bikini Design
Technical FAQ

Frequently Asked Questions

Essential guidance on swimwear engineering, fit development, and manufacturing standards.

What is grading in the context of swimwear manufacturing?
Grading is the technical process of adapting a production-approved master pattern across an expanded size range. Because swimwear relies on negative ease (stretching to hug the body), grading must carefully preserve stretch ratios, bust support, leg height, and seam tension across every size from petite to extended curve ranges.
What is pattern cutting, and why is it important in swimwear manufacturing?
Pattern cutting creates the exact structural blueprints from which raw materials are shaped. In stretch swimwear, accurate patterns account for fabric elastane recovery, cross-grain stretch percentages, and lining interplay. Precision cutting eliminates sagging and uneven seam tension across production runs.
How does labelling factor into swimwear manufacturing, and what options are available?
Labelling establishes legal compliance (composition, care guidelines, country of origin) and reinforces high-end branding. We provide heat-sealed tagless prints (best for comfort in wet conditions), woven labels, engraved metal tags, and custom eco-certified hang tags with matching compostable garment bags.
Can you describe the swimwear production process from start to finish?
Our workflow follows a structured path: initial pattern development, toiling in production-grade stretch fabric, collaborative fit sessions, pre-production sample sign-off, digital grading across your size chart, raw material inspection, and bulk CMT production with comprehensive in-line and end-of-line quality control.
Partner With Us

Ready to Develop Your Next Swimwear Line?

Connect with our technical team in London. We provide tailored consultations on pattern drafting, low-MOQ batch sizing, and certified recycled textiles.